Multiple
Activity Charts
Multiple Activity Charts (or Multi-Activity Charts) are a very useful
tool for understanding the flow of work in a cyclical process and as a
consequence understanding which resource is controlling the overall progress of
the work. The tool can be used to model different scenarios to determine the
optimum mix of resources for the work.
The example below is based on using a tower crane to lift concrete from
the street to a high floor for placing. Each resource is represented by a
column; time is on the vertical axis.
Time
|
Truck &
Crew
|
Crane &
Skip
|
Placing
Crew
|
Finishing
Crew
|
1 min
|
Fill skip
|
Skip filling
|
Wait
|
Wait
|
2 min
|
||||
3 min
|
Wait
|
Hoist Skip
|
||
4 min
|
Skip emptying
|
Place and compact concrete
|
||
5 min
|
Smooth and finish concrete
|
|||
6 min
|
Lower skip
|
Wait
|
||
7 min
|
Fill skip
|
Skip filling
|
||
8 min
|
||||
9 min
|
Wait
|
Hoist Skip
|
||
10 min
|
Skip emptying
|
Place and compact concrete
|
Wait
|
|
11 min
|
Smooth and finish concrete
|
|||
12 min
|
Lower skip
|
Wait
|
||
13 min
|
Fill skip
|
Skip filling
|
In this example, the crane (or more accurately the crane skip) is
critical. On way to reduce the cycle would be to use two skips. One skip could
be being filled while the other is emptied and all that would be needed is a
few seconds to change over the crane hook when the newly emptied skip is
lowered to the ground.
Time
|
Truck &
Crew
|
Skip 1
|
Skip 2
|
Crane
|
Placing
Crew
|
Finishing
Crew
|
1
min
|
Fill skip 1
|
Skip filling
|
|
|
|
|
2
min
|
||||||
3
min
|
Fill skip 2
|
Hoist Skip
|
Skip filling
|
Hoist Skip 1
|
||
4
min
|
Skip
emptying
|
Skip 1 emptying
|
Place S1 concrete
|
|||
5
min
|
|
|
Smooth and
finish
concrete
Smooth and
finish
concrete
Smooth and finish…..
|
|||
6
min
|
Lower skip
|
Lower skip 1
|
|
|||
7
min
|
Fill skip 1
|
Skip filling
|
Change Hook
|
|||
8
min
|
Hoist Skip
|
Hoist Skip 2
|
||||
9
min
|
|
|
Skip emptying
|
Skip 2 emptying
|
Place S2
concrete
|
|
10
min
|
||||||
11
min
|
Lower skip
|
Lower skip 2
|
|
|||
12
min
|
Fill skip 2
|
Skip filling
|
Change Hook
|
|||
13
min
|
Hoist Skip
|
Hoist Skip 1
|
||||
14
min
|
|
Skip emptying
|
|
Skip 1 emptying
|
Place S1
concrete
|
|
15
min
|
We have now reduced the cycle from 6 minutes to 5
minutes per load at the cost of hiring an additional concrete skip. The cycle
could be further reduced if the hook change time is minimised. This may not
sound much but if there were 30 skip loads of concrete in the pour and the
cycle time could be reduced from 6 minutes to 4, the hour saved would reduce
the cost of the pour by around $2,000 to $3,000. The next question though is
how would the finishing crew manage? They are now working 100% of the time and
arrangements may be needed for the placing crew to help them keep up with the
increased pour rate.
Multiple Activity Charts a very simple technique
that can provide valuable insights to help optimise any cyclical process that
involves several different resources. They can also provide a valuable tool for
monitoring progress in critical situations where a detailed understanding of
the workflow is needed.
The difference between these types of analysis and
bar-charts or CPM networks is the focus is on optimizing resource usage in a
repetitive / cyclical process. Once the resource usage and cycle time are optimised,
the resulting overall duration can be incorporated into the main project
schedule or Line-of-Balance (LOB) chart.
Another key difference between Multiple Activity
Charts and bar charts is the time unit. Multiple Activity Charts typically work
in hours or minutes (and occasionally fractions of minutes). Bar-charts
typically have a timescale of days and weeks.
Work Measurement Studies-
Work
Measurement Study is a general term used to describe the systematic application
of industrial engineering techniques to establish the work content and time it
should take to complete a task or series of tasks.
Work
measurement is a productivity improvement tool. Before improvements can be
made, the current productivity level of an organization must be measured. This
measurement is then used as a baseline to determine if improvement projects
have resulted in genuine improvement.
Work
measurement helps to uncover non-value added areas of waste, inconsistency, and
non-standardization that exist in the workplace. Work measurement studies
uncover ways to make work easier, and to produce products or services more
quickly and economically.
Work
is measured for four reasons:
à To
discover and eliminate lost or ineffective time.
à To
establish standard times for performance measurement.
à To measure
performance against realistic expectations.
à To set
operating goals and objectives.
Work
measurement involves the use of engineered labour standards to measure and
control the amount of time required to perform a specific task or tasks. While
labour standards are most commonly associated with manufacturing or production
environments, standards are used in many other types of settings including, but
not limited to: service or administrative, warehousing and distribution,
retail, janitorial, medical and utilities.
Work Measurement Techniques-
Under
the work measurement umbrella there are a number of techniques for collecting
the information necessary to develop engineered labour standards.
Time Study is
the most widely used work measurement technique that employs a decimal minute
stopwatch to record and determine the time required by a qualified and
well-trained person working at a normal pace to do a specific task under
specified conditions. The result of the time study is the time that a person
suited to the job and fully trained in the specified method will need to
perform the job if they work at a normal or standard pace.
Predetermined Time Systems are
a technique of motion study and time standards development. The motions of the
work or task performed are recorded. Each basic motion has a time value
associated with it. Once all the motions for the task have been recorded, the
time values are totalled and the standard time for the operation is developed.
Standard Time Data (Standard Data) is a
generic term given to a collection of time values. Standard data uses work
elements from time studies or other work measurement sources making it
unnecessary to restudy work elements that have been timed adequately in the
past. These element times are extracted from studies and applied to jobs or
tasks with the same element(s). Some examples of standard data development
include graphs, tables, charts, formulas and spreadsheet programs.
Work Sampling is a
random sampling technique (statistical sampling theory) that involves observing
the worker(s) at randomly selected times and recording the type of activity
that is observed at that instance. Work sampling is most commonly used to
collect information for allowance calculation, to determine the distribution of
work activities, and to determine the productive and non-productive utilization
of workers.
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