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Monday, 10 January 2011

What is automation? What are the steps involved in process of automation.

Automation (ancient Greek: = self dictated) or industrial automation is the use of computers to control industrial machinery
and processes, replacing human operators. It is a step beyond mechanization, where human operators are provided with machinery to help them in their jobs. The most visible part of automation can be said to be industrial robotics.
The implementation of processes by automatic means; the theory, art or technique of making a process more automatic; the investigation, design, development and application of methods for rendering processes automatic, self-moving or self-controlling; the conversion of a procedure, a process or equipment to automatic operation.
·   The act of implementing the control of equipment with advanced technology; usually involving electronic hardware; "automation replaces human workers by machines"
· The condition of being automatically operated or controlled; "automation increases productivity"

·     Equipment used to achieve automatic control or operation; "this factory floor is a showcase for automation and robotic equipment"
Advantage of automation
·       Absolute control of speed and position
·       Repeatability of moves
·       Coordinating multiple piece moves
·       Offline editing and simulation
·       Moving pieces in complicated paths
·       Reduced manual handling
·       Repeating moves indefinitely
·       Automatic safety checking
·       Improved efficiency
·       Safe movement of a single piece controlled
Steps involved in process of automation
Selection of automation machine
First of all for automation we have to select these machines, which are self regulated, and the finished or semi-finished product should be passed out or to next machine without the touch of hand. For example there are machines into which you put a coin and coke bottle or ticket pops out. If the product is in semi-finished stage the next machines lifts it all by itself and does the next process on it. The entire product may be finished by a single machine or may require dozen of, more for the purpose.
Control of quality
After the selection of machine the next step is to decide what product is to be manufactured and what form. Once this is determined the machine is accordingly fitted and the product of uniform quality is produced. Use of computer In earlier technology the automatic machines were looked after by men but now even the control and computers do operation of machines.